Well, ideally I’d like to convert the Blu-Ray video to lossless Lagarith, convert the audio to uncompressed WAV, then throw that and the capped Hulu episodes into Premiere and reconstruct the episodic versions using as much of the Blu-Ray video and audio as I possibly can.
Shots and audio that are exclusive to the episodic cuts will use the Hulu captured video/audio, which is why I want to get the Hulu episodes captured in as close to 1:1 quality as I possibly can.
For the first two movies, I’ll probably upscale the DVDs to 1080p, then throw the upscales, the 1080p iTunes downloads, and the Hulu episodes into Premiere and use the best quality version of each shot to recreate the 22-minute versions in HD (or near HD) with as close to Blu-Ray quality as I can.
Finally, once I have lossless Lagarith video and uncompressed WAV audio copies of my reconstructions of the 22-minute episodes, I’ll encode those to Blu-Ray format with (hopefully) DTS-HD lossless audio (which I might need assistance with), then use Encore to create menus that emulate the Volume 5/6/7/8 BR menus as closely as possible and author a Blu-Ray disc or two with all sixteen episodes on them.
End result will be a “Volume 4.5” Blu-Ray set to put between the official Volume 4 DVD and Volume 5 Blu-Ray releases, which can either sit alongside or replace your copies of the four unedited movies.
Overall, it’s about preserving the sixteen episodes as originally aired on TV in the best possible quality, since they’re currently only available to own as four 90-minute movies.
Waste of time? Maybe, since the movie versions are longer and the 22-minute versions have bits cut out, but it’s an alternative version that isn’t widely available outside of (as far as I know) one region-locked streaming service.