As for Grievous, I have one theory one why he was introduced. Obviously I agree with the action figure and Vader origin arguments. Note: I have not seen any spoilers, so this might sounds stupid. Samuel L. Jackson made a comment somewhere that he asked GL prior to Ep III to make sure his character did something integral to the plot before being offed. Perhaps GL needed to appease SLJ by creating a powerful villain for him to beat.
As for Grievous, I have one theory one why he was introduced. Obviously I agree with the action figure and Vader origin arguments. Note: I have not seen any spoilers, so this might sounds stupid. Samuel L. Jackson made a comment somewhere that he asked GL prior to Ep III to make sure his character did something integral to the plot before being offed. Perhaps GL needed to appease SLJ by creating a powerful villain for him to beat.