AntcuFaalb said: The geometry issue has been resolved. The true resolution of this beast is 1783x1017. Here's a sample of it on top of the NTSC DVD with opacity down to 50%: http://i.imgur.com/aEBY8Vs.png
Are you using Photoshop to do this? I always find this sort of thing really finicky and wonder if you have an easier method.