MaximRecoil said:

Okay, how does this look - link?

I've never made a DVD sleeve before, and I don't know if that will print out nicely or not (I'm waiting for some blank sleeves in the mail to try it for myself). I'm open to comments/suggestions/criticisms.

The next two (TESB and ROTJ) won't be as tedious as that one, because a lot of the graphics/text is reused on all three boxes.

Just use legal size paper. Or, if your printer can do "full bleed" photo printing, you might be able to squeeze it onto letter size paper.