This is a little weird, and a bit embarassing I guess. I was playing with the idea of starting a thread asking if anyone had any material for the Bounty Hunter preservation DVD Kaal-Jhyy and I have been discussing, when I saw this thread. We've been tossing ideas back and forth for awhile.
Here's the thread where I first mentioned this. I don't really know when we'll have this completed, but I've been compiling material for it for a long time. I already have 3.2 GB of material for the DVD-ROM portion. Perhaps a little healthy competition between releases could be a good thing?

One difference between what we're doing is that I never recorded any of the footage from the game. I took the actual ".sfd" files from the game disc and converted them to DVD compliant 16X9 anamorphic widescreen mpeg's. It also has surround sound audio. It definitely looks and sounds great, but I really want the menus and interface for the DVD to rock, and I just don't have the skills in that department. That's why I never "released" the DVD I put together of this footage I made for myself. Once the menu system is in place, the DVD will be ready to go.
Glad to see this game get some attention. It's my all time favorite Star Wars game.