This sounds like a great project, I just wanted to add that the DVD version of season 1’s “Telltale Head” is cut by almost a minute compared to the broadcast version. It’s all in the final scene. I wanted to create at least a patchwork fix for myself, but the only copy I could find of the uncut footage was on Youtube, which was good for confirming the exact details of what is missing from the DVD, but such terrible quality that it could not be used. There are other small discrepancies here and there, such as the “Tourette’s Syndrome” joke, but I believe “Telltale Head” has the only significant omissions on any of the sets.
Funny enough I have this on VHS and did a quick rip of it